BootCamp of PLC HMI SCADA VFDs Sensor Calibration and Hardware Design
The Boot Camp of PLC, HMI, SCADA, VFDs & Hardware Design is an intensive 3-month training program that equips participants with practical and theoretical knowledge in industrial automation and control systems. This course covers essential areas like PLC programming, HMI and SCADA configuration, VFD operation, and hardware design, preparing individuals for real-world applications and complex industrial environments.
CONTENT
PLC HMI SCADA VFDs Level 1
Course Outline:
- Introduction and History
- Introduction to the TIA portal and its installation
- Introduction to the SIMATIC Manager and its installation
- Programming languages ladder
- Making Simple Program in TIA
- Add remora over PLC controllers in the TIA program
- Going online with S7-1200 PLC via TIA
- Connecting S7-1200 via Ethernet
- Topology, networked device views
- Upload/download program in PLCs
- Working with different types of simulators like PLCSIM and semi-simulating modules
- Integration of simulator with TIA and their offline control
- Monitoring of PLC program while online
- Checking and setting the CPU/CONTROLLER and module properties
- Create tags for the I/O of the CPU
- Create a simple network in your user program
- Use the PLC tags in the tag table to address the instructions
- Inserting new networks and deleting them
- Program blocks and main OB
- Bit Logic Instructions: NO, NC, COIL
- Word Logic Operations: AND, OR, NOT, NAND, XOR, XNOR
- Assignments and negative assignments
- Set/reset coil with flip-flops
- Timers: TP, TON, TOFF, and time accumulators
- Counters: UP, DOWN, UP/DOWN
- Range and validity functions
- Comparators: equal to, not equal to, less than, greater than, etc. (=, >, <, >=, <=)
- Arithmetic Functions: ADD, SUB, MUL, DIV, MOD, NEG, INC, DEC, ABS, MIN, MAX, LIMIT
- MOVE Block: FIELD READ, FIELD WRITE, etc.
- Advanced functions: SWAP, CONVERT, CEIL, FLOOR
- Special Functions
- PLC tags and adding a new tag table
- PLC data types: INT, FLOAT, DOUBLE, BYTE, etc., and how to add them
- PLC troubleshooting and maintenance
- Watch and force table and how to add them to the project
- Introduction to analog and digital sensors
- PT100, opt electrical, limit switches
- Integration of sensors with PLC and taking values in TIA
- Calibrating analog sensors RTD and Thermocouple
- Reading analog sensor values from the TIA portal
- Going online problems and their solutions
- WinCC Runtime Advanced
- Implement PLC Programming in Factory Environment
- Intro to VFD and frequency drives
- VFD parameter setting in FUJI
- Connect VFD with PLC and control by the current change
- HMI (Human Machine Interface) Section
- Learn to Program WIENTEK HMI
- Learn to design in a Utility manager
- Creating tags in HMI in the utility manager
- Adding buttons, lamps, numeric inputs, and outputs
- Connect HMI with PLC
- Download the program in HMI as well as online and offline simulations
- HMI and PLC connection problems and solutions
- Reading sensor values at HMI
- Controlling motors from HMI
- WinCE Runtime Advanced
- Programming with Factory I/O
- Introduction to SCADA
PLC HMI SCADA VFDs Level 2
Course Outline:
- Quick Review of PLC HMI SCADA Level 1 Course
- How to make Functions (FC) in TIA Portal
- Cross Reference and its application
- Calling FCS in Main (OB)
- Difference between FC and FB
- Creating and calling FB in TIA
- Introduction to Factory I/O
- Factory I/O Environment
- Understanding industrial automation components on Factory I/O
- Configuring and programming Factory I/O Applications
- Developing logic for real-time applications
- Programming automation applications
- Understanding sensors, switches, actuators, and conveyors
- Interface & Configure different PLC Programming Software with Factory I/O
- Motor Control with VFD
- Analog I/O parameter setting in VFD from control terminals
- Analog I/O connections (0-10V or 4-20mA)
- Forward/Reverse motor control using keypad and external signal
- Controlling motor acceleration and deceleration time
- Frequency setting range up to 120Hz
- PLC wiring of Analog I/O with VFD
- Motor speed control using VFD through PLC and thermocouple
- Reading and writing major VFD parameters on HMI (WIENTEK)
- Two VFD motors operation with feedback (Master-Slave VFDs)
- Introduction to SCADA
- SCADA applications (Oil & Gas, factory, metro, solar power plant, steel plant)
- System overview with TIA Portal
- WINCC Explorer Professional: creating, configuring, and structuring a project
- Data & communications overview
- SCADA graphic designing, reporting, and SQL Database connection
- Alarm logging, tag logging, and trend display
- SCADA direct communication with PLC
PLC HMI SCADA VFDs Level 3
Course Outline:
- Quick Review of Level 1 & Level 2
- WINCC FLEXIBLE RUNTIME
- DB Block, FB Block, and FC Block in detail
- PID Control
- PLC Safety Circuit
- Remote access to Siemens PLC over a web server
- Wireless control of WIENTEK HMI
PLC HMI SCADA VFDs Level 4
Course Outline:
- S7-Communication
- PUT/GET Instruction
- PLC to PLC Communication
- Master-Slave Communication
- Fail-Safe PLC System
- OPC UA, OPC DA
- MQTT
Multiple-PLCs
Course Outline:
- PLC S7-700: SIMATIC Manager I/O, Comparison, Arithmetic Operations, and Logic Gates
- Allen Bradley PLC: RS Logix 5000 I/O, Comparisons, and Arithmetic Operations
- Fatek PLC: WinPro Ladder I/O, Comparison, Arithmetic Operations, and Logic Gates
PLC HMI SCADA Sensor Calibration Level 5
Course Outline:
- Analog and Digital Sensors
- Calibration techniques for analog sensors with PLC
- RTDs and Pressure Transducers Calibration
PLC Panel Design and Wiring Level 6
Course Outline:
- SSR and GR used in Wiring and Control
- Relationship between Wiring and Programming
- Wiring Diagram Design
- PLC Panel Wiring Techniques
PLC HMI SCADA VFDs Final Project
- Real-time Plant Project
DURATION
3 Months (Weekend-based Classes)
FEE
Total Fee: 50,000 PKR
20% Early Bird Discount: 40,000 PKR
CLASSES
Weekend Classes (Online + Physical)