iba System Production Monitoring & Downtime
Monitoring Integration

 

At iiEngineers, we implement iba system-based production and downtime monitoring solutions that give industries real-time visibility into performance, efficiency, and reliability. By combining powerful data acquisition with intelligent reporting, we help plants reduce downtime, boost productivity, and make informed decisions.

Our Expertise:

  • Production Monitoring with iba

    • Capture real-time process data from PLCs, drives, and field devices.

    • Track KPIs such as throughput, cycle time, OEE (Overall Equipment Effectiveness).

    • Generate detailed reports for shift, daily, and monthly production analysis.

  • Downtime Monitoring System

    • Automatic logging of machine stoppages and downtime reasons.

    • Categorization of downtime (planned, unplanned, maintenance, process faults).

    • Root-cause analysis to reduce recurring failures.

  • Integration with Existing Systems

    • Seamless connectivity with SCADA, MES, ERP, and databases.

    • Custom dashboards accessible from plant floor to management level.

    • Alerts and notifications for abnormal downtime events.

Benefits to Your Plant

  • Reduce Unplanned Downtime – Detect issues early and act quickly.

  • Improve Productivity – Real-time visibility ensures faster decision-making.

  • Accurate Reporting – Automated data logging removes manual errors.

  • Optimize Maintenance – Move from reactive to preventive maintenance strategies.

Why Choose Us?

  • Proven expertise in ibaPDA, ibaHD, ibaDaVIS, and iba integration.

  • Hands-on industrial experience across steel, textiles, energy, and process industries.

  • Tailored solutions that fit your plant’s unique requirements.

  • End-to-end service from design, integration, to operator training.

With iiEngineers, production and downtime data isn’t just monitored — it’s transformed into a strategic tool to maximize efficiency and uptime.


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